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Description
FEATURES
- Black PVC outer sheathing provides maximum flexibility and durability
- Pre-Stretched inner wire is flared out before the terminal end is cast for superior pull out resistance
- Molded rubber components feature EPDM rubber for high UV resistance and longer life
- Injection molded components are made of high strength POM material
- Meets or exceeds OEM standards
Technical Specifications
- MFG. Part Number 45-1194
Vehicle Information
KTM 520 EXC Dirt Bike (2000-2002)
The KTM 520 EXC, produced from 2000 to 2002, is an enduro and cross-country racing motorcycle. It features a robust 510.4 cc (often referred to as 510cc or 520cc) four-stroke, single-cylinder engine. This period marked the introduction of KTM's new RFS (Racing Four Stroke) engine platform, a significant generational change for off-road competition bikes. The RFS engine included a balancer shaft to reduce vibration, a new transmission, cylinder head, cylinder, and side covers. The 520 EXC models from these years were known for their lightweight chassis, fully adjustable WP suspension, Brembo brakes, hydraulic clutch, and electric starter. Horsepower was approximately 50+, based on the related 520 SX model. The primary trim was the KTM 520 EXC Racing. Evolutionary updates led to the 525 EXC in 2003, making the 2000-2002 models a distinct generation. FAQ:
Q: How can I ensure this product fits my KTM 520 EXC?
A: To confirm compatibility, please use the year and edition selector available on this page.
Maintenance
| Component | Interval | Details |
| Engine Oil and Oil Filter | Recreational Riding: Every 10 hours. Aggressive or Race-Level Riding: Every 5 hours. | When changing the engine oil, clean the oil screens and replace both oil filters. |
| Air Filter | Recreational Riding: Every 15 hours. Aggressive or Race-Level Riding: Every 5 to 10 hours. | Regular cleaning and re-oiling recommended to optimize airflow and prevent dirt ingress. |
| Belt | Not applicable | This model uses a chain drive system, not a belt. |
| Spark Plug | Refer to owner's manual | Inspection and replacement are standard routine maintenance procedures. No specific interval was provided in the sources. |
| Coolant | Refer to owner's manual | Sources mention monitoring levels and inspecting for leaks, but no specific replacement interval was provided. |