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Description
New replacement meets or exceeds the original manufacturer specifications, 100% OEM interchangeable, OEM style connectors, stock mounting locations, designed to handle increased power loads.
Technical Specifications
- MFG. Part Number 81-618
Vehicle Information
Arctic Cat ZL 800 Snowmobile (2001-2003)
The Arctic Cat ZL 800, a high-performance snowmobile, was produced from 2001 to 2003. Throughout these years, it consistently featured a robust 785cc liquid-cooled twin engine. This model was known for its blend of power and ride comfort, making it a popular choice for enthusiasts. During its production run, the ZL 800 saw significant advancements. While the 2001 models were carbureted, Electronic Fuel Injection (EFI) was introduced in some models starting in 2002, offering improved throttle response and cold-weather starting. Notable trims included the ZL800 ESR (Electric Start and Reverse) and the ZL800 EFI SS (Electronic Fuel Injection, Smart Suspension), which provided an enhanced riding experience with its advanced suspension system. The core 785cc engine displacement remained constant, but the adoption of EFI and Smart Suspension marked key evolutionary steps for the ZL 800 lineup. Frequently Asked Questions:
Q: How do I know which parts are compatible with my Arctic Cat ZL 800?
A: To ensure perfect compatibility, please use the year and edition selector at the top of this page.
Maintenance
| Component | Interval | Details |
| Oil System (2-stroke engine) | Regular check | The ZL 800 uses an oil injection system. Fill the reservoir with recommended 2-cycle oil. After prolonged storage, use a 100:1 gas/oil mixture for the first tankful in conjunction with the injection system. |
| Drive Belt | Regular inspection | Inspect for cracks and tears, replace if damaged or worn (estimated lifespan between 2,400 and 4,800 km). A new belt requires a 40 km break-in period at 3/4 throttle or less. Check adjustment after 30 minutes of operation. |
| Spark Plug | 50 hours or 6,400 km or 12 months | Inspect, gap, or clean as necessary, replace if damaged. |
| Air Filter | As needed | Clean the air filter. Service when the air filter restriction alert indicator lights up. |
| Coolant | Regular check, replace every 2 years | Check level, inspect all hoses and connections for deterioration. Add properly mixed coolant as necessary. |