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Description
When you buy Vesrah gasket sets, you are assured of getting the correct type and number of high quality parts for your specific bike. No oil leaks and no wrong parts. Equal or better quality than OEM.
Technical Specifications
- MFG. Part Number 808643
Vehicle Information
Polaris Xplorer 300 ATV (1996-2001)
The Polaris Xplorer 300, produced between 1996 and 2001, is a robust ATV designed for adventure. Initially equipped with a 283cc, 2-stroke, single-cylinder engine, air-cooled with fan assist, it offered reliable performance for trails and utility. The variable automatic transmission (PVT) with high/low ranges and reverse, along with push-button engage four-wheel drive, were consistent features throughout its production. A notable change occurred between 1999 and 2000, when the engine was replaced with a 244cc, 2-stroke, single-cylinder version, also air-cooled. Despite this displacement change, the Xplorer 300 maintained its singular model positioning, often referred to as "Xplorer 300" or "XPLORER 300 4X4," without distinct sub-trims. This engine evolution represents the primary distinction within this production period. FAQ:
Q: Is this product compatible with my Polaris Xplorer 300?
R: To ensure perfect compatibility, please use our year and model selector at the top of the page.
Maintenance
| Component | Interval | Details |
| Engine Oil and Filter (Initial Break-In) | 25 hours or 1 month or 400 km | Change engine oil and filter. |
| Air Filter (Initial Break-In) | 25 hours or 1 month or 400 km | Inspect and replace as necessary. |
| Cooling System (Initial Break-In) | 25 hours or 1 month or 400 km | Inspect fluid level and for leaks; add coolant if needed. Inspect coolant strength seasonally and pressure test the system yearly. |
| Engine Oil and Filter | 200 hours or 12 months or 3,200 km | Change engine oil and filter after break-in. |
| Drive Belt | 200 hours or 12 months or 3,200 km | Inspect drive belt for wear, routing, and retention. |
| Spark Plug | 8,000 km or 60 months or 5 years | Gap of 0.7 mm. NGKBR8ES spark plug type. |
| Air Filter, Pre-filter | Daily | Inspect daily; clean often; replace as needed. |
| Air Filter, Main Element | Weekly or every 50 hours | Inspect weekly or after every 50 hours of operation. Replace as needed. |
| Coolant | 60 months or 5 years (replacement) | Inspect fluid level and for leaks daily; add coolant if needed. Inspect coolant strength seasonally and pressure test the system yearly. Replace coolant (50/50 Extended Life Coolant). |